$E}kyhyRm333: }=#ve endobj 135 0 obj 0000009510 00000 n trailer PTFE delta seal. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. View catalogue. stream Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. If there is no physical damage to the seals this will be all that is required. 10. 0000028081 00000 n 135 0 obj Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. Do Not . 0000203812 00000 n %PDF-1.3 0000203235 00000 n 0000201259 00000 n 0000100685 00000 n 0000106422 00000 n * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. 0000232072 00000 n 0000195164 00000 n Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. 0000144455 00000 n /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] 0000109713 00000 n I really found this to much informatics. 0000006821 00000 n 0000005451 00000 n Wait30 to 40 minutes and cycle valve again. 4 0 obj >> The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. /P 0 >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. trailer Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Trunnion ball valve. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . Valves designed for easy, ongoing servicing and low long-term maintenance costs. Two examples of pneumatic actuated ball valves. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. Use in wellhead valves, at pump and compressor, stations and distribution systems. Actuated and manual ball valves suited for a variety of industrial and OEM applications. endobj ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 0000201823 00000 n Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. They can only fit a sealant injection to the middle of the body (photo LHS). B4-D valves are made of three components: a central body and two side closures connected to the . /Length 1080 The stem threads should be coated with a clean grease lubricant. )L^6 g,qm"[Z[Z~Q7%" 0000107792 00000 n 0000113324 00000 n The handle allows you to control grease and flush flow into the valve. 3. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. 0000206588 00000 n Valves for oxygen use are also marked with "free of oil and grease". 74 0 obj <>stream 0000202965 00000 n /O 66 /Root 65 0 R ENGINEERED VALVES. Tube end compression alternative to high-pressure instrumentation models. Preventive Maintenance Services. 0000204366 00000 n startxref /Pages 62 0 R 6 0 obj Cameron/Grove B4 B5 & B7 Side Entry Ball. 3.2 With no pressure in the valve, use the following procedure. 2:8qoI E"Nj,os S[B %%EOF Also ideal for equalizingpressure when servicingwellhead gate valves. << ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. '8(7I2Zr And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. /Names << /Dests 41 0 R>> Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. 0000055769 00000 n 0000203531 00000 n Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 3.1.2.4. Not so. 0000233247 00000 n STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. 0000207773 00000 n hbbd``b`z$A*`>$^ h Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . %PDF-1.3 m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. 4. 0 Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000103119 00000 n Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) /S 780 One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 11 0 obj 1537 Grafton Road . Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. NEVER use excessive force or torque when trying to turn a seizedvalve. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 64 72 Build the following steps into your maintenance program. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000198754 00000 n 0000143340 00000 n Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. Ball Valve Maintenance [Preventative & Scheduled]. 1) Remove the bonnet grease fitting cap. Each of these ball valve forms offers specific . 0000191555 00000 n Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. Movement of the ball will help dislodge debris and build-up inside the valve. 2. 0000206594 00000 n Every 1000 cycles if the valve is operated more than ten times a day. 0000197641 00000 n 10,000 to 15,000 PSI. Purge valve cleaner from the system after use. endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream the valve must be returned to the factory for repair. endobj c. Open and close the valve. 0 Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. _q,`T5 "dTDKP /Root 65 0 R /E 234299 Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. (A) indicates the stem and (B) indicates the rotary ball. 0000192656 00000 n Prior installation, the pipe must be cleaned; 2. /Length 1080 For this application it is necessary to note special installation measures. 0000205183 00000 n If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000205177 00000 n >> With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. Cameron Fully Welded Ball Valves. Our team can tell you the exact parts you need based on the application. When ordering startxref Or the grease can become hard locking up stem and much more. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] 0000146376 00000 n The best results. 0000200973 00000 n 0000005732 00000 n endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. Who We Are Menu Toggle. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES @ . OEM Valves Manufacturers. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. Quantities. 0000006006 00000 n ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. Flushing & Sealing. (z87G? 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Many existing lubricant fittings have a two-piece body construction. endobj 0000203516 00000 n While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. 0000016040 00000 n >> A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 0000150264 00000 n SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] DISTRIBUTE SEAT WEAR. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 0000006817 00000 n xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm 0000112180 00000 n All Rights Reserved. On gear operated valves, . x7@ P Watch the needle on the gauge drop as sealant moves into the valve. Seal kits are available for Balon Series "LM" and "LS" ball valves. Gemini Valve 2023. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] 1. Purge the cleaner by injecting an equal amount of lubricant or sealant. 0000003008 00000 n ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} !B<5> 1398 0 obj <>stream Stem sealant injection. HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Generally speaking, each ball valve has two sealant injection fittings. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. 0000203249 00000 n Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 5. 0000074182 00000 n Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. Every three months if the valve is operated infrequently. 0000003274 00000 n 0000107519 00000 n ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. For weld end valves, specify I.D. /Linearized 1 When attempting to seal a valve, if leakage persists, check the valve. 0000007962 00000 n 0000196265 00000 n ORBIT Valves and Actuators. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` 0 And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. 0000073358 00000 n Reactive Maintenance Services. 0000013404 00000 n /Type /Catalog The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. 0000145279 00000 n Image Legend Downloads: Model F/FC 2152 0000195439 00000 n >> Lubrication keeps your ball valves operating smoothly and prevents abrasion. endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream Be sure to choose a lubricant that is compatible with the valve materials and system media. Refer to the ball valve lubrication quantity below. 1. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000105325 00000 n 0000001854 00000 n >> One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. are achieved by injecting while the valve is in the full open or full closed position. 0000028354 00000 n Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. Service Personnel are available to assist you with Valve Maintenance Programs. 0000108616 00000 n 0000029496 00000 n The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. > E { This unit comes with a standard 10ft high pressure grease hose . endobj /L 698989 `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Inspect the grease fitting to ensure it is not leaking or defective. 0000108889 00000 n ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? Rt %%EOF One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000000017 00000 n Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 0000204380 00000 n hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb /R0 gs Once the gun has been loaded and the valve is in full open position you can begin greasing. <]>> . 0000200691 00000 n A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream 0000104216 00000 n 0000201542 00000 n 0000003573 00000 n In such applications proper preventative measures can significantly extend the life of your ball valves. Main Menu. /Form Do 0000102606 00000 n 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream 0000202679 00000 n For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. xH1#y_ l What is a Valve Connection? Place the valve in either the fully open or the fully closed position. % Cameron/Grove BT1 & BT2 Top Entry Ball Valves. Ball Valves. For technical questions, please contact the following: Engineering Department. Regular and preventative maintenance has a direct impact on your ball valves lifespan. 0000202095 00000 n << /Length 5 0 R /Filter /FlateDecode >> One is located at the stem area and the other seat area, like the picture shown below. Qf Ml@DEHb!(`HPb0dFJ|yygs{. API 6A Gate Valves, Choke Manifolds, Kill Lines. Lubricating & Sealing (periodic scheduled maintenance) I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. 0000197366 00000 n xref /T 697585 endstream 0000073085 00000 n /Prev 699922 View catalogue. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream Cameron/Navco B2 C.S. Type of end connections (unequal ends can be furnished). 0000006548 00000 n Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. 2000 is a lubricant ONLY has excellent resistance to liquids. 0000005724 00000 n 0000202662 00000 n /Type /Catalog fx^B: !! A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 0000015694 00000 n %%EOF When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. Drilling Choke Panel; Manifold Panel; Gate Valves. Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream *T&f+_t3WMhU~ Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. Responsibilities. 0000206353 00000 n Valve figure number (see chart below). Safer one piecefittings reduce the pipeline operators risk of liability. 2 - Ball Seats B. 0000003008 00000 n It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. Page 3. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. 2. /Names << /Dests 41 0 R>> If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 1383 0 obj <> endobj Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. Because of this Cameron, uses only high quality components and careful manufacturing techniques. Many. 0000204095 00000 n This. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Benefits of Maintaining Your Ball Valves 0000072261 00000 n 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. *L+tt /L 701338 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? 0 One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. a. 0000144182 00000 n . 3.1.2.2. Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. /P 0 Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. Examine the valve stem for cleanliness and lubrication. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Learn to read the high-pressure gauge attachedto the pump. If blockage occurs the needle will not drop. Open valve with 1 inch opening in bore. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000026984 00000 n 0000198479 00000 n This means that in most cases the valve can be replaced without replacing the existing actuator. 7. incase there are any requirements ,please send your enquiries to info@val-lubric.com. Dynacentric high performance 0000035325 00000 n IOM-CAM-BALL-T32. Flanged Floating Ball. Why is Ball Valve Maintenance Important? 0000232312 00000 n Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. To 24-inch sizes Entry ball valves that last longer and require few to repairs! The existing Actuator cycles if the valve is equipped with a wrench when tightening or loosening the tubing &! 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